Production
Every Rackets+ court runs the same fabrication chain. The detail in each step is what separates a court that lasts a season from one that lasts a decade.
Every project starts with a brief — site survey, planning constraints, intended use. We translate it into engineering drawings and a bill of materials before a single piece of steel is ordered.
Q235 sector and rectangular pipe is laser-cut and machined to tolerance. Mesh stock is checked for gauge and density before it leaves the bay.
Welders join columns, crossbeams, and frames. Joints are checked before the assembly moves on for finishing.
Edges are dressed, then the assembly is galvanised. The galvanised layer is the structural defence against weather and wear.
A shot-blasting machine takes the surface back to bright steel for an immaculate paint key. No shortcuts, no skipped passes.
Powder is electrostatically charged and bonded to the steel for an even, durable finish in any of 16 RAL colours.
Dimensional checks, fastener torque, gasket fit, and a glass panel inspection on every set. Anything off-spec gets pulled.
Components are foam-cradled, glass packed in 18-pcs wooden cartons, hardware bagged and labelled to the build sequence.
Every court ships in labelled crates against a build manifest, ready for the on-site installation crew.
